The Eco-Friendly Features of Electric Press Brakes
The Eco-Friendly Features of Electric Press Brakes
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Publish Time：2023-12-25
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In recent years, there has been a growing emphasis on eco-friendly manufacturing practices. This shift towards sustainability is not only beneficial for the environment but also offers advantages such as enhanced reputation, reduced energy costs, and a safer and cleaner working environment for employees. Electric press brakes with eco-friendly features have emerged as a vital component of this eco-conscious manufacturing landscape. In this article, we will explore what makes a press brake eco-friendly and how these features can significantly improve manufacturing operations.
Before delving into the eco-friendly features of press brakes, let's first understand what a press brake machine is. Press brakes, including hydraulic and electric variants, are used to precisely bend, punch, or cut metal and other materials. They find applications in diverse industries such as consumer manufacturing, automotive, aerospace, and construction. However, what sets newer electric press brakes apart is their eco-friendly design.
An eco-friendly press brake is a Computer Numerical Controlled (CNC) machine designed to perform the same functions as hydraulic press brakes while incorporating specific features to reduce energy consumption, natural resource usage, noise levels, and air pollution. An excellent example is the H-Brake Hybrid Press Brake Euro Master by Accurl, which employs a patented ePrAX modular hybrid servo drive, resulting in a 10% oil volume compared to conventional CNC brake drives and up to 65% energy cost savings. These innovations have established Accurl as an industry leader in eco-friendly press brakes.
There are several key features that make some press brakes more environmentally friendly than traditional or homemade counterparts. These features include energy shutoff, low-energy servo systems, reduced oil consumption, and noise reduction drives.
One of the primary advantages of electric press brakes is their energy-efficient design. Unlike hydraulic press brakes that continually circulate fluid, even when not in use, electric press brakes only consume power when actively bending metal. This energy shutoff feature results in significant energy savings and lower electricity bills. For instance, the Accurl Electrical Press Brake eB Ultra boasts an average 80% lower energy consumption compared to hydraulic alternatives, making it an eco-friendly choice for manufacturers.
While all electric press brakes incorporate energy shutoff to save power during idle periods, some go a step further by using even less energy during operation. These press brakes are the true eco-friendly champions, offering both cost savings and environmental benefits. The Accurl Tandem Press Brake Genius Pro Series, for example, features a patented E-HYBRID servo system that achieves a 45% lower energy consumption rate. Additionally, the dual modular tank reduces hydraulic oil volume by 60%, resulting in a significant reduction in environmental impact. This press brake also stands out with 55% less noise than other heavy-duty models and a high dynamic electro-mechanic drive system that shortens cycle times by 35%.
Traditional hydraulic press brakes rely on petroleum-based hydraulic fluids for operation, which necessitate regular disposal and replacement, posing environmental risks. Electric press brakes, on the other hand, require lubrication but typically do not use petroleum-based hydraulic fluids. This not only saves money but also reduces the reliance on fossil fuels. Notably, machines like the Accurl Tandem Press Brake Genius Pro Series reduce oil consumption by up to 60%, further contributing to their eco-friendly profile.
Metalworking machines, including press brakes, are notorious for their noise levels. Electric press brakes have a natural advantage in this regard as they are generally quieter than their hydraulic counterparts. Some electric press brakes even feature additional noise reduction technologies. For example, the Accurl eB Ultra offers a 70% reduction in noise compared to other machines while maintaining a bending force range of up to 125 tons, ensuring higher productivity. Furthermore, it reduces air pollution with low CO2 emissions, zero hydraulic oil usage, and user-friendly operation, making it accessible to operators with varying levels of expertise.
In conclusion, the shift towards eco-friendly manufacturing operations has propelled electric press brakes with their innovative features to the forefront of sustainable metalworking. These machines not only reduce environmental impact but also offer substantial cost savings, enhance reputation, and create a safer and more pleasant work environment for employees. Accurl, with its range of eco-friendly press brakes, exemplifies the potential of these machines to transform manufacturing operations for the better. Embracing eco-friendly press brakes can be a key step for manufacturers looking to save money, boost their reputation, and prioritize the well-being of their employees while contributing to a greener future.
